Major Problems with Volvo S40 Derived from Complaints & Recalls

Learn about the common problems with a used Volvo S40 to avoid purchasing a bad year of the model.

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Best and Worst Years for Volvo S40

Explore the chart showing how many complaints have been filed for each year of Volvo S40.

Model Year	Complaints
2011 S40	3
2010 S40	3
2009 S40	9
2008 S40	13
2007 S40	24
2006 S40	51
2005 S40	63
2004 S40	47
2003 S40	17
2002 S40	27
2001 S40	83
2000 S40	121

Worst 3 Volvo S40 complaints

2007 Volvo S40 FRONT Victims: 2

2001 Volvo S40 SERVICE BRAKES, HYDRAULIC Victims: 1 Mileage: 114000 miles

2008 Volvo S40 SUSPENSION Victims: 1 Mileage: 123000 miles

Browse Volvo S40 complaints by category

Problems with ELECTRICAL SYSTEM, VEHICLE SPEED CONTROL, SERVICE BRAKES and HYDRAULIC are the most frequent issues recorded by the NHTSA from Volvo S40 owners.

Problem Category	Number of Problems
ELECTRICAL SYSTEM battery dead and car would not start car had not been used for only 1 week or less. *tr...	73 ~ 60223 miles
VEHICLE SPEED CONTROL driving down the highway at 55 mph when instrument panel went completely blank i heard a sizzling noise behind the...	40 ~ 69286 miles
SERVICE BRAKES, HYDRAULIC new 2009 volvo s40 sedan brake fire 1. vehicle was driven 3 miles from a high school parking lot to...	29 ~ 40750 miles
ENGINE AND ENGINE COOLING my wife was driving home from a grocery store 3 miles away. a quarter mile from the house she noticed...	26 ~ 47608 miles
AIR BAGS i was driving my 2008 volvo s40 stopped in traffic when i was in major/severe rear end collision. the force...	22 ~ 60955 miles
ENGINE my wife was driving home from a grocery store 3 miles away. a quarter mile from the house she noticed...	22 ~ 95883 miles
UNKNOWN OR OTHER improper draining route which in result causes mold and damage to floor mats and seat cushions in rainy weather. transmission	17 ~ 54323 miles
FUEL/PROPULSION SYSTEM improper draining route which in result causes mold and damage to floor mats and seat cushions in rainy weather. transmission	17 ~ 189032 miles
ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC noticed reduced braking power and brakes squealing. took vehicle to dealership repair facility for inspection. brakes were found to be...	17 ~ 7091 miles
HEADLIGHTS > EXTERIOR LIGHTING volvo s40 2002 headlights burned out replaced 4-5 times. *bf the consumer believed this to be potentially dangerous since the	14 ~ 9352 miles
STEERING i was driving on a main route at night around 730 and a car was trying to get in my...	13 ~ 53386 miles
FUEL SYSTEM, GASOLINE tl* the contact owns a 2006 volvo s40. the contact stated that the vehicle failed to start. the vehicle was...	12 ~ 60965 miles
FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC my 2004 volvo s40 occasionally does not seem to have any hydraulic brake assistance when it is first started in...	12
SUN/MOON ROOF ASSEMBLY > VISIBILITY tl* the contact owns a 2008 volvo s40. the contact stated that the sun roof was leaking water into the...	11 ~ 43990 miles
SUSPENSION both front wheel bearings needed to be replaced within 1 year of each other. vehicle is not driven over rough	11 ~ 58800 miles
SERVICE BRAKES tl* the contact owns a 2007 volvo s40. the contact stated that the brake sensor illuminated indicating low brake fluid....	11 ~ 88636 miles
AUTOMATIC TRANSMISSION > POWER TRAIN tl*the contact owns a 2007 volvo s40. the contact stated that her vehicle feels as if it were downshifting however...	11 ~ 19522 miles
PADS > DISC > FOUNDATION COMPONENTS the rear brake pads on my 2002 s40 volvo wore out at about 21 thousand miles and ruined the rotor....	11 ~ 6848 miles
ENGINE > ENGINE AND ENGINE COOLING in august of 08 my 2004.5(new body style) volvo s40 t5's engine began to make a high screeching noise at...	10 ~ 43210 miles
EXTERIOR LIGHTING headlight wiring- made an attempt to change light bulbs for headlamps. covering around electrical wiring harness which connect to headlight...	9 ~ 69667 miles
POWER TRAIN tl* the contact owns a 2009 volvo s40. while driving approximately 25 mph the accelerator pedal was depressed but the...	9 ~ 55156 miles
STRUCTURE sunroof drain became clogged. this caused the poorly designed drains to leak at a junction inside the vehicle along the...	9 ~ 47663 miles
TIRES tire pressure monitoring system (tpms) failure which almost resulted in a crash at high speed. tpms air stem broke while...	8 ~ 37000 miles
FRONTAL > AIR BAGS one day out of the blue the warning light saying the airbags were not operating appeared. found out that a...	8 ~ 18027 miles
VACUUM > POWER ASSIST > SERVICE BRAKES, HYDRAULIC volvo model s40 vacuum brake failure. my 28 year old daughter was making a low speed turn at intersection and...	8 ~ 30375 miles
SEATS driving down the highway at 55 mph when instrument panel went completely blank i heard a sizzling noise behind the...	7 ~ 52571 miles
WHEELS i was prompted to add air to my front tire due to the low tire pressure light coming on. after...	7 ~ 75469 miles
BODY > STRUCTURE my husband and i both own 2010 volvos. mine is s40 his xc60. we have both had leaks relating to...	7 ~ 43929 miles
SEAT BELTS the seatbelt buckles stick when trying to eject. the buckle clasps have to be pushed down and wiggled a few...	6 ~ 60017 miles
FUEL PUMP > DELIVERY > FUEL SYSTEM, GASOLINE tl*the contact owns a 2006 volvo s40. the contact was driving up an incline at approximately 35 mph the engine...	6 ~ 62767 miles
WINDSHIELD > VISIBILITY tl* the contact owns a 2006 volvo s40. while driving at speeds of 35 mph the front windshield suddenly cracked...	5 ~ 28519 miles
FRONT > SUSPENSION front end suspension isn't right pulls when driving and there is a knocking items nhtsa 10016415 and 630879. check engine...	5 ~ 21498 miles
WINDSHIELD WIPER/WASHER > VISIBILITY windshield wipers are ineffective. dealer tried polishing the windshield replacing the blades and eventually replaced the windshield. we tried to...	5 ~ 14000 miles
INSTRUMENT CLUSTER/PANEL > ELECTRICAL SYSTEM 1. severe summer thunderstorms and rain. 2. drove approximately 1 mile and right blinker stayed solid green after turning. drove...	5 ~ 22100 miles
PEDALS AND LINKAGES > SERVICE BRAKES, HYDRAULIC dt*: the contact stated the accelerator and brake pedal are too close together. the vehicle has not been inspected by	5 ~ 134 miles
ELECTRONIC STABILITY CONTROL 2008 s40 car was placed in park and turned off while running errands no problems. came out of the store...	4 ~ 65750 miles
COOLING SYSTEM > ENGINE AND ENGINE COOLING tl*the contact owns a 2007 volvo s40. the contact has recently rented three zip-cars within the past few months and...	4 ~ 43287 miles
EQUIPMENT tl*the contact owns a 2006 volvo s40. the driver side door would not lock intermittently and would making a humming...	4 ~ 54173 miles
AIR CONDITIONER > APPLIANCE > EQUIPMENT multiple failures. air bag system problem starting and noise in steering. *bf the vehicle also had an air condition problem....	4 ~ 32298 miles
DISC > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC rear brake pads on my car are completely worn down to metal and the metal is cutting into the rotors...	4
GASOLINE > ENGINE > ENGINE AND ENGINE COOLING about 2 or 3 weeks ago i noticed something that was hanging from the front part of the car. i...	4
VISIBILITY tl* the contact owns a 2008 volvo s40. the contact stated while driving 40 mph during a snow storm the...	3 ~ 31667 miles
SWITCH > IGNITION > ELECTRICAL SYSTEM i parked the 2007 s40 volvo and can't remove the key from the ignition switch. the car is in park...	3 ~ 23335 miles
LATCHES/LOCKS/LINKAGES on june 28 2008 my garage door came down on my 2007 volvo s40 sedan without warning causing damage to...	3 ~ 19833 miles
EMISSION CONTROL > EXHAUST SYSTEM > ENGINE AND ENGINE COOLING i own a 2001 volvo s40. in early april 2005 my vehicle was diagnosed as being in need of oxygen...	3 ~ 39000 miles
POWER WINDOW DEVICES AND CONTROLS > VISIBILITY consumer complained about electrical problems. the windshield wipers suddenly cut on and off at times the power windows and doors...	3 ~ 667 miles
REAR > SUSPENSION vehicle serviced for pull and harshness - dealer replaced rear struts.*ak...	3 ~ 43917 miles
POWER ASSIST > SERVICE BRAKES, HYDRAULIC brakes don't engage when car has been sitting overnight or for more than 6-8 hours...	3 ~ 6 miles
SIDEWALL > TIRES tl* the contact owns a 2008 volvo s40 equipped with continental extremecontact dws tires size: 205/50/17 (na). while driving approximately...	2
HOSES, LINES/PIPING, AND FITTINGS > VACUUM > POWER ASSIST tl* the contact owns a 2002 volvo s40. the contact stated that the brakes were applied while reversing and the...	2 ~ 102500 miles
FRONT > SEAT BELTS 2007 volvo s-40. consumer writes regarding a seat belt defect after suffering an injury to the eye due to a...	2
FUEL SYSTEM, OTHER i was driving when the car start to accelerated by itself accel pedal went to the floor. i could not...	2 ~ 42553 miles
SERVICE BRAKES, ELECTRIC i drove into a hotel parking garage came into my spot and the car accelerated and went into a wall....	2 ~ 61500 miles
EXHAUST SYSTEM > ENGINE AND ENGINE COOLING when i signed a purchase order on 5/10/08 the odometer disclosure statement was 6225 miles. jackson volvo service at hilo...	2 ~ 47113 miles
CALIPER > DISC > FOUNDATION COMPONENTS the rear brakes on this vehicle caught on fire after a short drive (1 mile) having to be extinguished with...	2 ~ 1470 miles
INTERIOR/UNDER DASH > WIRING > ELECTRICAL SYSTEM 1. severe summer thunderstorms and rain. 2. drove approximately 1 mile and right blinker stayed solid green after turning. drove...	2 ~ 11500 miles
DOOR > BODY > STRUCTURE tl*the contact owns a 2006 volvo s40. the driver side door would not lock intermittently and would making a humming...	2 ~ 3000 miles
LATCH > DOORS > LATCHES/LOCKS/LINKAGES tl*the contact owns a 2006 volvo s40. the driver side door would not lock intermittently and would making a humming...	2 ~ 3000 miles
ACCELERATOR PEDAL > VEHICLE SPEED CONTROL dt*: the contact stated the accelerator and brake pedal are too close together. the vehicle has not been inspected by	2 ~ 325 miles
SENSOR/CONTROL MODULE > FRONTAL > AIR BAGS consumer complained about electrical problems. the windshield wipers suddenly cut on and off at times the power windows and doors...	2 ~ 5000 miles
12V/24V/48V BATTERY > ELECTRICAL SYSTEM 2004 volvo s40 experiencing problems with the rear tail light assembly. *mr the left rear tail light assembly was intermittent....	2
ROTOR > DISC > FOUNDATION COMPONENTS i was slowing down on the interstate for my exit and my steering wheel starting shaking severely to the point...	2 ~ 4000 miles
SIDE/WINDOW > AIR BAGS i was driving north on the garden state parkway when the side curtain airbag on the driver's side of the...	2 ~ 30872 miles
ALTERNATOR/GENERATOR/REGULATOR > ELECTRICAL SYSTEM dealer replaced in the past two years headlights/alternator/tail lights and signal lights but the problem was still occurring. *ak...	2 ~ 3000 miles
FUEL RAIL > FUEL INJECTION SYSTEM > FUEL SYSTEM, GASOLINE 2002 volvo s40 experienced mechanical failure of the engine fuel line. mr cb ...	2
MASTER CYLINDER > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC the relay that controlled the master cylinder was replaced.*jb...	2
DRUM > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC the volvo dealer told me i need new rear brakes when i had just under 14 000 on my car...	2
BUCKLE ASSEMBLY > FRONT > SEAT BELTS seatbelt locks when vehicle is traveling up or down even a small hill or hits a bump in the road.	2 ~ 7235 miles
RADIO/TAPE DECK/CD ETC. > ELECTRICAL > EQUIPMENT the vehicle continually pulls to the left or right the dealer has performed numerous alignments but the problem still exist.	2
ANCHORAGE > FRONT > SEAT BELTS no summary listed for abov evehicle. *ak...	2
HORN > ELECTRICAL SYSTEM the horn failed to function properly when horn button was pressed from the left side. the horn did not work...	2 ~ 3 miles
VISIBILITY/WIPER i bought a 2001 volvo s40 from tom blevins owner of popples garage. the odometer quit working as soon as...	1
ELECTRICAL > EQUIPMENT 2005 volvo s40 faulty wire in ignition switch. car fails to start. no messages initially then immobilizer light indicated. unsure	1
HOSES/LINES/PIPING/FITTINGS > COOLING SYSTEM > ENGINE AND ENGINE COOLING tl* the contact owns a 2006 volvo s40. the contact stated that the sunroof leaked water causing the electrical functions...	1 ~ 89000 miles
EQUIPMENT ADAPTIVE/MOBILITY the sunroof leaks and causes puddles in front driver side and driver side passenger side rust and mill-dew smell also...	1 ~ 114000 miles
DEFROSTER/DEFOGGER/HVAC SYSTEM > VISIBILITY the cooling system and defrost shut down after driving for a while. turns out the clutch went bad on the...	1
TRACTION CONTROL SYSTEM all gauges and readings go to zero. four warning appear on the message board. after stopping and turning off ignition...	1 ~ 80444 miles
TREAD/BELT > TIRES tires on vehicle failed. belts broken causing impaired drivability. tires with less than 10k mileage w/95+ % tread left. *tr...	1 ~ 45500 miles
HEATER CORE > DEFROSTER/DEFOGGER/HVAC SYSTEM > VISIBILITY 2006 volvo s40-2.4i and according to forums about others who have the same heater blower problems that can cause an...	1 ~ 80000 miles
FUEL PUMP > DELIVERY > FUEL SYSTEM, OTHER the fuel control module failed causing an immediate stall. there is a tsb concerning the placement of this module. it...	1 ~ 78000 miles
CONTROL MODULE (TCM, PCM) > AUTOMATIC TRANSMISSION > POWER TRAIN my 2003 s40 has been slipping gear between 3rd and 4th gear and ocassional hard shift between 2nd and 3rd...	1 ~ 48000 miles
SPRINGS > REAR > SUSPENSION both rear springs broke vehicle had less then 40k miles. *tr...	1 ~ 40000 miles
ACCESSORY SCISSOR/SCREW/BOTTLE JACK/LIFT > MECHANICAL > EQUIPMENT 1) i had to change a flat tire and used the vehicle supplied scissor jack. i noticed that it got...	1 ~ 19400 miles
WIRING > ELECTRICAL SYSTEM tl*- the contact stated that while attempting to drive the 2002 volvo s40 he turned the key in the ignition...	1 ~ 30000 miles
PEDAL/HAND LEVER(MOTORCYCLE) > CLUTCH ASSEMBLY > POWER TRAIN on my brand new s-40 volvo with a manual 5 speed transmission operating the clutch pedal to be fully depressed...	1 ~ 400 miles
STARTER ASSEMBLY > ELECTRICAL SYSTEM the starter keeps getting stuck in the forward position i have to manually turn it back to the correct position.	1
COIL SPRINGS > SPRINGS > REAR tl*the contact owns a 2000 volvo s40. the contact heard a loud unfamiliar noise while driving. he discovered that the...	1 ~ 128000 miles
FRAME AND MEMBERS > STRUCTURE routine 90k maintenance on volvo s40 year 2000 revealed cracked engine mount. according to the volvo mechanic this is seen	1
WARNING LIGHT/DEVICES > FRONT > SEAT BELTS tl*the contact owns a 2000 volvo s40. the contact was involved in a fender bender and the rsr (seat belt...	1 ~ 73458 miles
ON-OFF SWITCH ASSEMBLY > AIR BAGS tl* - the contact stated that the air bag off light stayed on when therewas a passenger in the seat....	1 ~ 3200 miles
WEBBING > FRONT > SEAT BELTS driver side seat belt badly frayed at shoulder level. caused by sharp groove worn in plastic trim where belt pulls...	1 ~ 50000 miles
LINKAGES > WINDSHIELD WIPER/WASHER > VISIBILITY dt*: the contact stated the windshield wiper linkages are out of sync and lock together which causes a loss of...	1 ~ 57000 miles
TURBO/SUPERCHARGER > GASOLINE > ENGINE i purchased a 2002 volvo s40 which from the dealership in june 2002. it was my first new car. about...	1
PARKING BRAKE november 15 2005 my volvo s40's parking brake failed to work properly. after parking my car and leaving the garage...	1 ~ 2899 miles
RACK AND PINION > STEERING tl*the contact owns a 2004 volvo s40. while driving 60 mph the contact experienced extreme difficulty steering the vehicle. the...	1 ~ 18971 miles
TANK ASSEMBLY > STORAGE > FUEL SYSTEM, GASOLINE crack in upper tank of sending unit resulting in gas leakage. 15 month old daughter may have been affected by	1 ~ 72872 miles
ANTILOCK > SERVICE BRAKES, AIR during a frontal drivers side crash the drivers side airbag did not deploy causing injury to the driver. however the...	1 ~ 19215 miles
MOTOR > WINDSHIELD WIPER/WASHER > VISIBILITY consumer complained about electrical problems. the windshield wipers suddenly cut on and off at times the power windows and doors...	1
TRUNK LID > BODY > STRUCTURE consumer complained about electrical problems. the windshield wipers suddenly cut on and off at times the power windows and doors...	1
FUEL GAUGE SYSTEM > STORAGE > FUEL SYSTEM, OTHER consumer complained about electrical problems. the windshield wipers suddenly cut on and off at times the power windows and doors...	1
HOSES, LINES/PIPING, AND FITTINGS > HYDRAULIC > POWER ASSIST the consumer stated the vehicle accelerated when brake was applied. a recall was issued however the vehicle identification number was...	1 ~ 13400 miles
HYDRAULIC > POWER ASSIST > SERVICE BRAKES, HYDRAULIC brakes do not stop the car for the first few applications. pedal does not fade. excessive pedal pressure required. some...	1 ~ 57000 miles
TORQUE CONVERTER > AUTOMATIC TRANSMISSION > POWER TRAIN vehicle hesitates upon accerleration almost to the point it feels as though it is going to stall. i had the...	1
COIL SPRINGS > SPRINGS > FRONT 2000 volvo ("v") s40.on below date i exit. hwy after driving normal&within speed limit&park at a gas pump.i was at...	1
BELTS AND ASSOCIATED PULLEYS > GASOLINE > ENGINE a slight squeaking or squealing noise could be heard from under the hood of the car no visible defects apon...	1 ~ 83222 miles
LABELS > OTHER > EQUIPMENT consumer indicated that the isofix guide that the manufacturer sent for recall 03v284000 could not fix the problem. *ak...	1
SERVICE BRAKES, AIR while driving 45 mph the driver applied the brakes and it went down to the floor causing the vehicle to...	1
TURN SIGNAL > EXTERIOR LIGHTING dealer replaced in the past two years headlights/alternator/tail lights and signal lights but the problem was still occurring. *ak...	1 ~ 6000 miles
TAIL LIGHTS > EXTERIOR LIGHTING dealer replaced in the past two years headlights/alternator/tail lights and signal lights but the problem was still occurring. *ak...	1 ~ 6000 miles
SHOCK ABSORBER > FRONT > SUSPENSION both of the vehicle's front shocks failed. *nm when the shocks failed the consumer could hear rattling abd clunking noise...	1 ~ 33999 miles
LINES AND FITTINGS > AIR SUSPENSION > SPRINGS the following is a synopsis of original e-mail i sent to volvo cars of north america for your records. *ak...	1
HOSES, LINES/PIPING, AND FITTINGS > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC in the last 6 months i have lost total braking ability 3 times while driving. the dealer is sighting a...	1
FUSES AND CIRCUIT BREAKERS > WIRING > ELECTRICAL SYSTEM both headlights almost simutaneously went out while driving. dealer notified and made repairs. *ak the dealer replaced both bulbs at...	1
FUEL INJECTION SYSTEM > FUEL SYSTEM, GASOLINE while driving the fule regulator pump cracked causing all the fuel in the vehicle to spill all over the hot	1
FRONT UNDERHOOD > WIRING > ELECTRICAL SYSTEM driving we smelled an electrical type of smell then bell owing smoke and then we stopped and tried to open	1
IGNITION > ELECTRICAL SYSTEM brakes were very hard - car would not stop for several feet. also car wouldn't start on one occasion -	1
UNDERBODY SHIELDS > FRAME AND MEMBERS > STRUCTURE brakes were very hard - car would not stop for several feet. also car wouldn't start on one occasion -	1
HIGH/LOW BEAM DIMMER SWITCH > HEADLIGHTS > EXTERIOR LIGHTING high beam switch failed. *slc...	1
POWER ADJUST > FRONT ASSEMBLY > SEATS battery was drained and this caused car not to start at 150 miles. srs light kept coming on at 1100...	1
LAMP > BRAKE FLUID LOW WARNING > SERVICE BRAKES, HYDRAULIC brake indicator light flashed on. dealer stated brakes were leaking and consumer lost brake power. *ak the vehicle was sold	1
CONCEALMENT DEVICES > HEADLIGHTS > EXTERIOR LIGHTING both headlamp units need replacement because the adjustment mechanisim has broken out of each unit. only repair is total replacment	1 ~ 28000 miles
LUGS/NUTS/BOLTS > WHEELS the tires were not set correctly on the hub and while driving the lugs:nuts loosened. *ak...	1 ~ 32904 miles
REAR/OTHER > SEAT BELTS defective air bag control module. *slc...	1
MODULE > IGNITION > ELECTRICAL SYSTEM defective air bag control module. *slc...	1
HYDRAULIC POWER ASSIST SYSTEM > STEERING defective air bag control module. *slc...	1
ANTI-THEFT DEVICE > COLUMN LOCKING > STEERING defective air bag control module. *slc...	1

FAQ

What year Volvo S40 is the most reliable?

Speaking of the models produced in the last 12 years, Volvo S40 models of 2011, 2010, 2009 year of manufacture have had the least number of complaints.

What year was a bad year for Volvo S40?

Volvo S40 models of 2000 and 2001 are probably the years to be avoided like the plague due to a higher than an average number of issues reported.

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