Major Problems with Ford Freestar Derived from Complaints & Recalls

Learn about the common problems with a used Ford Freestar to avoid purchasing a bad year of the model.

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Best and Worst Years for Ford Freestar

Explore the chart showing how many complaints have been filed for each year of Ford Freestar.

Model Year Complaints
2007 Freestar
62
2006 Freestar
335
2005 Freestar
851
2004 Freestar
1199

Worst 3 Ford Freestar complaints

2005 Ford Freestar FRONT Victims: 3

2005 Ford Freestar LATCH Victims: 3 Mileage: 500 miles

2004 Ford Freestar AUTOMATIC TRANSMISSION Victims: 3 Mileage: 138000 miles

Browse Ford Freestar complaints by category

Problems with AUTOMATIC TRANSMISSION, POWER TRAIN and ELECTRICAL SYSTEM are the most frequent issues recorded by the NHTSA from Ford Freestar owners.

Problem Category Number of Problems
AUTOMATIC TRANSMISSION > POWER TRAIN
my 2007 van has stopped driving on over 6 occasions while i am driving it has been repaired 4x and...
917
~ 76180 miles
POWER TRAIN
i have noticed that this issue only occurs when it rains. i have take it to several mechanic and they...
748
~ 103415 miles
ELECTRICAL SYSTEM
my husband was driving home from work when all of a sudden no warning no check engine light nothing he...
235
~ 88608 miles
ENGINE
vehicle lunges forward and tachometer shows momentary engine rpms up to 2500 causing vehicle to surge. using the brake pedal...
147
~ 99717 miles
SEATS
tl* the contact owns a 2006 ford freestar. the contact stated that there was mold under the middle rear seat....
102
~ 108695 miles
TORQUE CONVERTER > AUTOMATIC TRANSMISSION > POWER TRAIN
while traveling on i-81 southbound my 2004 ford freestar van went out of gear and the van lost power. when...
100
~ 52792 miles
VEHICLE SPEED CONTROL
my 2007 van has stopped driving on over 6 occasions while i am driving it has been repaired 4x and...
91
~ 87733 miles
BODY > STRUCTURE
tl* the contact owns a 2007 ford freestar. the contact stated that the headlamp covers were made of plastic which...
76
~ 103886 miles
ENGINE AND ENGINE COOLING
my 2007 freestar with 64k miles started overheating. i had to add 2 gallons of water to make it home....
74
~ 73816 miles
UNKNOWN OR OTHER
i have a 2007 ford freestar se. vin# [xxx]. at 102 296 miles the transmission failed. i was driving it...
45
~ 72815 miles
STEERING
steering knuckle-when driving going to make turns either way the steering gets hard acts like there no power steering.was told
44
~ 84313 miles
SERVICE BRAKES, HYDRAULIC
tl*the contact owns a 2006 ford freestar. while accelerating from a stop light or a stop sign the brakes seem...
33
~ 46341 miles
STRUCTURE
water leaks down the hood thru the cowl. vans pcm had to be replaced. there is a tsb on this....
28
~ 78774 miles
SUSPENSION
tl* the contact owns a 2007 ford freestar. the contact stated that he began to drive in reverse and heard...
25
~ 107108 miles
SERVICE BRAKES
i was at a complete stop at elkhorn/watt. i was hit by the back with a ford freestar van 1...
24
~ 76329 miles
FUEL SYSTEM, GASOLINE
tl* the contact owns a 2006 ford freestar. while driving a strong odor of gasoline was expelled from the air...
22
~ 93490 miles
ELECTRONIC STABILITY CONTROL
i was driving down the road at 45 miles an hour and vehicle cuts off. i almost had a head
19
~ 86680 miles
WHEELS
recall #13s01 took van in for recall item to be fixed ford dealership told me i had to pay for...
19
~ 78362 miles
AIR BAGS
had accident and seatbelt broke and front air bags did not employ on icy road...
18
~ 93563 miles
FUEL/PROPULSION SYSTEM
while parking the car the engine/gas surged taking me slightly forward until i put on the brake. the first time...
17
~ 87148 miles
ROTOR > DISC > FOUNDATION COMPONENTS
dt: about 2 weeks ago the brakes failed. when pressure was applied to the brake pedal it simply went all...
13
~ 28994 miles
CONTROL MODULE (TCM, PCM) > AUTOMATIC TRANSMISSION > POWER TRAIN
a defective power train:automatic transmission:control module (tcm pcm) on the ford freestar van actually causes a spark plug to misfire...
12
~ 56472 miles
TIRES
2 of the 4 goodyear integrity tires we purchased from sams club are showing sidewall bulges and separation after just...
11
~ 51043 miles
DRIVELINE > POWER TRAIN
was driving home with wife and kids traveling approx 45-50 mph when van suddenly stopped pulling and rpm's went sky...
11
~ 47327 miles
ENGINE > ENGINE AND ENGINE COOLING
i was driving through a construction zone lane shifted onto the shoulder. traffic was dense but moving at near normal...
11
~ 65241 miles
TRACTION CONTROL SYSTEM
advance traction control system light started flashing on dashboard. the car started braking and couldn't go over 20 mph. thank...
10
~ 61010 miles
LATCHES/LOCKS/LINKAGES
twice our 2005 ford freestar experienced water leakage through the cowl grill on the hood. after heavy rain in march...
10
~ 61815 miles
PADS > DISC > FOUNDATION COMPONENTS
repeated spongy brake pedal..sometimes goes to floor on sudden braking. random 'squeal and squeak' from front brakes. according to service...
10
~ 25485 miles
LATCH > DOORS > LATCHES/LOCKS/LINKAGES
the electric sliding door will open about a foot and it will stick. the brakes are like sponges. consumer states...
10
~ 20150 miles
SEAT BELTS
had accident and seatbelt broke and front air bags did not employ on icy road...
10
~ 70960 miles
VISIBILITY
my ford freestar had been outside overnight and the windows were icy as the temperature was approx 30 degrees. i...
9
~ 69115 miles
HUB > WHEELS
tl*the contact owns a 2005 ford freestar. the contact heard a loud pitching noise coming from the front end of...
9
~ 40061 miles
CALIPER > DISC > FOUNDATION COMPONENTS
i returned from a cross country trip and heard a grinding noise coming from the rear of my 2005 ford...
9
~ 32189 miles
DOOR > BODY > STRUCTURE
3 year old child was getting out of freestar and leaned into the switch to close the door door began...
9
~ 69977 miles
MANUAL TRANSMISSION > POWER TRAIN
2006 ford freestar failed to move forward in gear while driving on busy road. this occurred two different times. most...
8
~ 78559 miles
HATCHBACK/LIFTGATE > BODY > STRUCTURE
tl*the contact owns a 2006 ford freestar. the contact stated that the power liftgate motor disengages when the latch opens...
8
~ 70190 miles
UNDERBODY SHIELDS > FRAME AND MEMBERS > STRUCTURE
3rd row seat would not latch on the driver side of the vehicle. upon inspection it was determined that the...
7
~ 107440 miles
EQUIPMENT
anti slip kicks in & the ground is dry this has happened 6 times now. the transmission had to be...
7
~ 25714 miles
ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC
tl*the contact owns a 2006 ford freestar. the contact stated that on six times different occasions while driving approximately 45...
7
~ 15127 miles
MECHANICAL > EQUIPMENT
this is the 3rd time the torque converter has gone out on our ford freestar van. two times on the...
7
~ 89352 miles
FRONT > SUSPENSION
2007 ford freestar sel front wheel bearing hubs making a very high pitch whistling noise. obviously this is a very
6
~ 60080 miles
EXTERIOR LIGHTING
rear turn lamps have burned out 4 times in three years. at idle "all" interior and head lamps flicker. i...
6
~ 60146 miles
MID/REAR ASSEMBLY > SEATS
tl* the contact owns a 2007 ford freestar. while the vehicle was being reversed with passengers seated in the third...
5
~ 101872 miles
GLASS, SIDE/REAR > VISIBILITY
while driving sliding door opened and closed and when closing the rear window shattered. *ak...
5
~ 78920 miles
VISIBILITY/WIPER
i have replaced my windshield wiper motor 3 times and they may work one or twice then stop working...
4
~ 128461 miles
REAR > SUSPENSION
tl* the contact owns a 2006 ford freestar. while driving approximately 55 mph the driver suddenly lost control of the...
4
~ 88250 miles
ACCESSORY SCISSOR/SCREW/BOTTLE JACK/LIFT > MECHANICAL > EQUIPMENT
cpsc# i1180537a. 2005 ford freestar. consumer stated he had a flat tire. when trying to change his tire the jack...
4
~ 38750 miles
COOLING SYSTEM > ENGINE AND ENGINE COOLING
i had taken my 2005 ford freestar van to be checked for a problem with the transmission because it wasn't...
4
~ 82813 miles
INSTRUMENT CLUSTER/PANEL > ELECTRICAL SYSTEM
odometer fraud. *ak...
4
~ 82126 miles
WHEEL BEARING > FRONT > SUSPENSION
dt*: the contact stated while driving in rainy weather conditions at 55 mph the windshield wipers malfunctioned. the wipers permanently...
4
~ 42250 miles
CRUISE CONTROL > VEHICLE SPEED CONTROL
driver was operating a 2004 ford freestar van on 9/20/05. this vehicle is equipped with a transmitter receiver style cruise...
4
~ 27097 miles
ACCELERATOR PEDAL > VEHICLE SPEED CONTROL
tl* the contact owns a 2006 ford freestar. the contact stated that while driving at various speeds the accelerator pedal...
3
~ 53392 miles
FRONTAL > AIR BAGS
tl*the contact owns 2006 ford freestar. the contact stated that the air bag light remained illuminated. the vehicle was taken...
3
~ 34575 miles
EXHAUST SYSTEM > ENGINE AND ENGINE COOLING
at start-up engine misfires. hesitation. re-try 1 to 2 times and then starts. vehicle purchased at used car lot. car...
3
~ 96289 miles
TREAD/BELT > TIRES
at approximately 28 000 miles we heard a terrible squealing noise coming from the rear of our 2005 ford freestar...
3
~ 39333 miles
RADIO/TAPE DECK/CD ETC. > ELECTRICAL > EQUIPMENT
my radio goes off by itself and all light flicker even when driving of a night. it is now making...
2
~ 170500 miles
FRAME AND MEMBERS > STRUCTURE
tl* the contact owns a 2005 ford freestar. while the vehicle was undergoing routine maintenance an independent mechanic discovered that
2
~ 109500 miles
ROTOR > DISC > SERVICE BRAKES, AIR
tl* the contact owns a 2005 ford freestar. the contact stated that while driving approximately 10 mph there was a...
2
~ 62700 miles
LABELS > OTHER > EQUIPMENT
we were running some errands on 3/4/11. it was raining . different times i notice a little bit of hesitancy...
2
~ 122470 miles
POWER WINDOW DEVICES AND CONTROLS > VISIBILITY
air conditioner right side passenger door window moter mounts. *tr...
2
~ 52500 miles
AIR CONDITIONER > APPLIANCE > EQUIPMENT
tl*the contact owns a 2006 ford freestar. the contact stated that the air conditioning only works properly while driving over...
2
~ 51639 miles
SERVICE BRAKES, ELECTRIC
twice our 2005 ford freestar experienced water leakage through the cowl grill on the hood. after heavy rain in march...
2
~ 75000 miles
MASTER CYLINDER > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC
at approx. 33 000 miles started expeiencing braking problems- soft pedal requiring excess presssure to stop safely. occasional instances of...
2
~ 44798 miles
REAR/OTHER > SEAT BELTS
we rented a ford freestar from a local rental company. today my 10 year old daughter who is 59 inches...
2
~ 20278 miles
HOSE, PIPING, AND CONNECTIONS > HYDRAULIC POWER ASSIST > STEERING
dt*: the contact stated a leak was noticed under the vehicle and power steering fluid was added often. the vehicle...
2
~ 70000 miles
HYDRAULIC POWER ASSIST SYSTEM > STEERING
power steering started making a loud noise. on inspection power steering fluid container was bone dry. filled it up. the...
2
~ 22750 miles
DELIVERY > FUEL SYSTEM, GASOLINE
when fuel tank is at or below 1/4 tank and van is parked on a steep incline vehicle will not
2
~ 2500 miles
MOTOR > WINDSHIELD WIPER/WASHER > VISIBILITY
dt*: the contact stated while driving in rainy weather conditions at 55 mph the windshield wipers malfunctioned. the wipers permanently...
2
~ 23650 miles
EMISSION CONTROL > EXHAUST SYSTEM > ENGINE AND ENGINE COOLING
i bought a 2005 ford freestar used with 25000 miles on it. three weeks later the gas cap light came...
2
~ 15255 miles
PEDALS AND LINKAGES > SERVICE BRAKES, HYDRAULIC
under normal braking brake pedal travel height is equal to gas pedal height. under heavy braking brake pedal travel height
2
~ 88 miles
AXLE ASSEMBLY > POWER TRAIN
our van only has 2200 miles however while performing a u-turn the vehicles front axle broke. the dealership repaired the
2
~ 1100 miles
TIE ROD ASSEMBLY > LINKAGES > STEERING
vehicle felt like there was a flat tire on the passenger side. slowed down heard a loud bang and pulled...
2
~ 3550 miles
HINGE AND ATTACHMENTS > DOOR > BODY
the power sliding door upon opening the door and depressing the electrical button to close the door it will not
2
~ 7950 miles
SENSOR/CONTROL MODULE > FRONTAL > AIR BAGS
air bag light comes on intermittently. dealer cannot duplicate the problem. also doors will open suddenly. manufacturer stated the vehicle's
2
~ 4 miles
ELECTRICAL > EQUIPMENT
when using the headliner-mounted dvd system screen visibility through the rear view mirror is completely obscured. when reported to ford...
2
~ 39500 miles
TORQUE ARM > MULTIPLE AXLE > SUSPENSION
tl* the contact owns a 2005 ford freestar. while driving 10 mph the contact heard an abnormal noise. the vehicle...
1
~ 123000 miles
LOWER ARM > CONTROL ARM > FRONT
tl* the contact owns a 2004 ford freestar. while the vehicle was parked the contact noticed that the front passenger...
1
~ 76000 miles
STABILIZER BAR > FRONT > SUSPENSION
tl* the contact owns a 2004 ford freestar. the contact stated that there was a loud abnormal noise coming from...
1
~ 120000 miles
LOCK > HATCHBACK/LIFTGATE > LATCHES/LOCKS/LINKAGES
tl* the contact owns a 2004 ford freestar. the contact stated that the rear hatch door would not open manually....
1
~ 100000 miles
HINGE AND ATTACHMENTS > HATCHBACK/LIFTGATE > BODY
i opened the power liftgate with key fob and as i was unloading groceries the door started coming down on
1
~ 102000 miles
CONTROL UNIT/MODULE > ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC
tl* the contact owns a 2005 ford freestar. the contact noticed that the traction control warning light was illuminated. the...
1
~ 49000 miles
PARKING BRAKE
my mini van is making a weird noise and when i drive it on the highway the steering weal shakes
1
FUEL SYSTEM, DIESEL
a defective power train:automatic transmission:control module (tcm pcm) on the ford freestar van actually causes a spark plug to misfire...
1
~ 75000 miles
SIDEWALL > TIRES
2 of the 4 goodyear integrity tires we purchased from sams club are showing sidewall bulges and separation after just...
1
~ 49255 miles
LOCK > TRUNK LID > LATCHES/LOCKS/LINKAGES
tl* the contact owns a 2005 ford freestar. when the contact attempted to open the trunk of the vehicle the...
1
~ 116765 miles
RECREATIONAL VEHICLE/TRAILER > EQUIPMENT
transmission failure on my 2006 ford freestar with only 50 000 miles. *tr...
1
~ 50000 miles
INTERIOR LIGHTING
tl*the contact owns a 2005 ford freestar. while driving various speeds the vehicle does not go into gear and the...
1
~ 20710 miles
HUB > FRONT > SUSPENSION
tl*the contact owns a 2004 ford freestar. while driving 45 mph the front driver's side tire shook heavily. the contact...
1
~ 90000 miles
VALVE > TIRES
our 2004 ford freestar van had a tire valve failure. upon repair of the tire i requested the valve that...
1
~ 55800 miles
BELTS AND ASSOCIATED PULLEYS > GASOLINE > ENGINE
tl* the contact owns a 2005 ford freestar. while driving approximately 65 mph the vehicle lost power. the failure recurred...
1
~ 75000 miles
PRESSURE MONITORING AND REGULATING SYSTEMS > TIRES
serviced at the ford dealer-la mesa last 05/27/2008. and on 07/05/2008 the transmission broke down and replaced at the ford...
1
~ 87421 miles
IGNITION > ELECTRICAL SYSTEM
2004 ford freestar. consumer states vehicles drives rough stating vehicle accelerates and decelerates on its own *tgw the consumer stated...
1
~ 47278 miles
GAS RECIRCULATION VALVE (EGR VALVE) > EMISSION CONTROL > EXHAUST SYSTEM
2004 ford freestar. consumer states vehicles drives rough stating vehicle accelerates and decelerates on its own *tgw the consumer stated...
1
~ 47278 miles
LINKAGES > WINDSHIELD WIPER/WASHER > VISIBILITY
traveling in a 2004 ford freestar on i-69 from indianapolis to ft wayne at 65mph. spotted rain showers in area....
1
~ 35500 miles
GASOLINE > ENGINE > ENGINE AND ENGINE COOLING
i have a 2005 ford freestar. my engine failed in jan08 at about 47 000 miles. i had the engine...
1
~ 47552 miles
TEMPORARY/EMERGENCY SPARE TIRE > TIRES
tl*the contact owns a 2005 ford freestar. while backing out of a driveway and attempting to pull forward the cable...
1
~ 61000 miles
SERVICE BRAKES, AIR
bought van in june 2007 nothing but problems since. replaced battery within 2 months of purchase. replace o2 sensors 3...
1
~ 102000 miles
RACK AND PINION > STEERING
purchased vehicle in used condition lic. auto dealer 06/07. 10/07 vehicle began to "drink" power steering fluid resevoir dry/ refill/...
1
~ 100000 miles
HOSES, LINES/PIPING, AND FITTINGS > DELIVERY > FUEL SYSTEM, GASOLINE
'04 ford freestar quick connect on fuel line will come loose spraying fuel on muffler and exhaust system! no repair...
1
FUEL INJECTION SYSTEM > FUEL SYSTEM, OTHER
bad egr valve. ordered part 6 weeks ago and keep getting told the part is on back order have called...
1
~ 84100 miles
FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC
while applying brakes a grinding noise was heard coming from the rear of the vehicle. upon getting the vehicle checked...
1
~ 30000 miles
POWER ASSIST > SERVICE BRAKES, HYDRAULIC
unknown problem just occurreds under certain conditions. while driving the brake pedal when depressed for braking dropped giving the driver...
1
FUSES AND CIRCUIT BREAKERS > WIRING > ELECTRICAL SYSTEM
tl*- the contact stated that the 2004 ford freestar's transmission failed at 79 000 miles while driving at 40 mph...
1
~ 78830 miles
REAR WINDOW WIPER/WASHER > VISIBILITY
tl*- the contact stated that the 2004 ford freestar's transmission failed at 79 000 miles while driving at 40 mph...
1
~ 78830 miles
HYDRAULIC > POWER ASSIST > SERVICE BRAKES, HYDRAULIC
at approx. 33 000 miles started expeiencing braking problems- soft pedal requiring excess presssure to stop safely. occasional instances of...
1
~ 34595 miles
AUTOMATIC (ASC) > ELECTRONIC STABILITY CONTROL
the traction control system activates for no reason on perfectly good road conditions. the brakes come on hard the gas...
1
~ 2500 miles
WIRING > ELECTRICAL SYSTEM
upon leaving the interstate and coming into town (approximately 1 mile ) my vehicle made a slight noise i looked...
1
~ 41000 miles
FRONT > SEAT BELTS
dt*: the contact stated while stopped at a traffic light another vehicle rear ended the contact at an estimated speed...
1
RIM > WHEELS
tl*the contact owns a 2005 ford freestar. the contact stated that the rims on her vehicle were designed to hold...
1
~ 10000 miles
WINDSHIELD > VISIBILITY
dt*: the contact stated on 4-18-06 while washing the vehicle the rubber surrounding the front windshield on the driver's side...
1
~ 1700 miles
WINDSHIELD WIPER/WASHER > VISIBILITY
the factory issued wiper blades on the 2004 and 2006 ford freestar minivan do not work well. when wiping they...
1
~ 2400 miles
DISC > SERVICE BRAKES, AIR
excessive front brake noise. sometimes accompanied by a grinding noise. i can not begin to describe how loud this is....
1
~ 9000 miles
CALIPER > DISC > SERVICE BRAKES, AIR
excessive front brake noise. sometimes accompanied by a grinding noise. i can not begin to describe how loud this is....
1
~ 9000 miles
PADS > DISC > SERVICE BRAKES, AIR
excessive front brake noise. sometimes accompanied by a grinding noise. i can not begin to describe how loud this is....
1
~ 9000 miles
RECLINER > FRONT ASSEMBLY > SEATS
was cleaning my 2005 ford freestar and pulled the lever that releases the back of the bench seat directly behind...
1
~ 29456 miles
HEADLIGHTS > EXTERIOR LIGHTING
headlight beam pattern is terrible. no seeing distance on low beam and the high beam pattern has a large amount
1
HOSES, LINES/PIPING, AND FITTINGS > DELIVERY > FUEL SYSTEM, OTHER
consumer states when vehicle is running excessively and there are excessive fuel leaks. consumer is concerned the vehicle will catch...
1
~ 5200 miles
ANTILOCK > SERVICE BRAKES, AIR
my left inner brake pad fell apart and almost caused an accident.. my left brake was locked up on inner...
1
~ 1650 miles
INTERIOR > REARVIEW MIRRORS/DEVICES > VISIBILITY
when using the headliner-mounted dvd system screen visibility through the rearview mirror is very limited (pretty much the rear-view mirror
1

FAQ

What year Ford Freestar is the most reliable?

Speaking of the models produced in the last 4 years, Ford Freestar models of 2007, 2006, 2005 year of manufacture have had the least number of complaints.

What year was a bad year for Ford Freestar?

Ford Freestar models of 2004 and 2005 are probably the years to be avoided like the plague due to a higher than an average number of issues reported.

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    • Heavy duty tool box is made of thick steel, with powder coat red paint finish, beautiful and easy to clean
    • Measures 20.5" L x 8.5" W x 12" H, and is equipped with 3 drawers...
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    • HIGH QUALITY&STANDARDS:Forged from high-quality steel and finished in high-polish chrome,strength, durability, anti-corrosion protection.All the tools meet or exceed ANSI critical standards
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  • Torin 17-Inch Plastic Tool Box,3-Tiers Multi-Function Storage Portable Toolbox Organizer, Black/Orange ATRJH-3430T

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    • Tough metal latches are solid and easy to open and close, with long use life
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  • CARTMAN 148 Piece Automotive and Household Tool Set - Perfect for Car Enthusiasts and DIY Home Repairs

    CARTMAN 148 Piece Automotive and Househo...

    • Comprehensive Tool Set: The Cartman 148-Piece Tool Kit includes all the crucial tools needed for everyday home repairs and maintenance, from cutting to tightening, measuring to hammering.
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