Major Problems with 2004 Ford Explorer Derived from Complaints & Recalls

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Worst 3 complaints of 2004 Ford Explorer

2004 Ford Explorer AIR CONDITIONER Victims: 3 Mileage: 1000 miles

2004 Ford Explorer BODY Victims: 3 Mileage: 35000 miles

2004 Ford Explorer AIR BAGS Victims: 3 Mileage: 65000 miles

Browse 2004 Ford Explorer complaints by category

Problems with AUTOMATIC TRANSMISSION, BODY and POWER TRAIN are the most frequent issues recorded by the NHTSA from Ford Explorer owners.

Problem Category	Number of Problems
AUTOMATIC TRANSMISSION > POWER TRAIN the gear on my newly purchased 2004 ford explorer broke off. i beleive this to be a manufacture defect. when...	308 ~ 38613 miles
BODY > STRUCTURE rear panel below rear window cracked.*ak...	208 ~ 70906 miles
POWER TRAIN flashing lights on panel. accident in which car skidded. dealer said defect in rear axle of2004 ford explorer....	108 ~ 126067 miles
STRUCTURE othe vehicle was received on 2/16/2004 on 2/18/2004 the drivers side running board broke when i stepped onto it when...	80 ~ 55446 miles
VISIBILITY i heard a clicking sound under my dash and did not have heat. i asked ford dealership to diagnosis problem...	59 ~ 71465 miles
HINGE AND ATTACHMENTS > HATCHBACK/LIFTGATE > BODY dt: while driving on september 16 2005 the abs failed. when this occurred it caused the consumer's vehicle to almost...	58 ~ 69058 miles
HATCHBACK/LIFTGATE > BODY > STRUCTURE the consumer experienced a problem with the cruise control. the consumer would set the cruise control and then it will...	54 ~ 84945 miles
VEHICLE SPEED CONTROL while turning left at low speed without warning the vehicle accelerated. the driver was not able to control the vehicle...	54 ~ 75167 miles
ENGINE AND ENGINE COOLING loud pop from rear-end. abs light wrench and check engine light came on. found to be a bad speed sensor	47 ~ 49226 miles
ELECTRICAL SYSTEM the consumer experienced a problem with the cruise control. the consumer would set the cruise control and then it will...	46 ~ 123002 miles
ENGINE 2004 ford explorer. consumer writes in regards to crankshaft pulley failure *tgw the consumer stated he was unable to move...	41 ~ 100861 miles
UNKNOWN OR OTHER the truck doesn't come with a cargo net or a device that can be used to separate the cargo area...	34 ~ 81053 miles
STEERING 4the steering wheel sticks intermittently when it's turned to the left or right and does not return without pulling it...	32 ~ 131651 miles
WHEELS 2004 ford explorer limited-owned suv for 38k been in shop repeatedly-from minor to major things. suv is a $ 34...	31 ~ 97293 miles
AIR BAGS 2004 explorer 4dr driver's airbag poor fit coming off steering wheel.*ak...	28 ~ 124042 miles
ENGINE > ENGINE AND ENGINE COOLING this is intermittent stalls poor throttle no start. *jb...	19 ~ 43629 miles
GLASS, SIDE/REAR > VISIBILITY car was parked in a driveway with rear window towards garage door. the back window of the car along with...	18 ~ 69427 miles
SERVICE BRAKES tl* the contact owns a 2004 ford explorer. the contact stated that while going 45 mph the brakes were applied...	17 ~ 124370 miles
LATCHES/LOCKS/LINKAGES i own a 2004 ford explorer 4x4 xlt. i opened the top portion of the hatch and 100+ lbs. came...	17 ~ 74441 miles
SUSPENSION 4the steering wheel sticks intermittently when it's turned to the left or right and does not return without pulling it...	17 ~ 63703 miles
CRUISE CONTROL > VEHICLE SPEED CONTROL the consumer experienced a problem with the cruise control. the consumer would set the cruise control and then it will...	15 ~ 31345 miles
FRAME AND MEMBERS > STRUCTURE dt: while driving on september 16 2005 the abs failed. when this occurred it caused the consumer's vehicle to almost...	14 ~ 45102 miles
FUEL SYSTEM, GASOLINE i have a 2004 eddie bauer ford explorer. on two occasions my vehicle cut off ( stalled ) as i...	14 ~ 37107 miles
SERVICE BRAKES, HYDRAULIC the brake line is leaking fluid. this would cause the pedal to go to the floor when depressed and extended	14 ~ 61854 miles
REAR > SUSPENSION loud pop from rear-end. abs light wrench and check engine light came on. found to be a bad speed sensor	14 ~ 52448 miles
VISIBILITY/WIPER tl* the contact owns a 2004 ford explorer. the contact stated that the hinge of rear passenger glass fractured causing...	12 ~ 108150 miles
TIRES the consumer experienced a problem with the cruise control. the consumer would set the cruise control and then it will...	12 ~ 43425 miles
COLUMN SHIFT > LEVER AND LINKAGE > AUTOMATIC TRANSMISSION placing the vehiclw in reverse vehicle hesitates and then engages with a "clunk" shifting into drive the same phenomenon occurs	12 ~ 38939 miles
DIFFERENTIAL UNIT > DRIVELINE > POWER TRAIN my 2004 ford explorer has had a problem with chattering in the differential and delayed shifting of the automatic transmission...	12 ~ 36468 miles
EQUIPMENT car was parked in a driveway with rear window towards garage door. the back window of the car along with...	11 ~ 40390 miles
ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC loud pop from rear-end. abs light wrench and check engine light came on. found to be a bad speed sensor	10 ~ 16356 miles
DRIVELINE > POWER TRAIN whining noise from rear of vehicle. dealer stated that ford knows of this problem but doesn't currently have a fix	10 ~ 37349 miles
POWER WINDOW DEVICES AND CONTROLS > VISIBILITY complete failure of the gauge pod radio interior lights power windows at 2 300 miles. no speedometer odometer tach fuel...	9 ~ 30451 miles
TAILGATE > BODY > STRUCTURE 2004 ford explorer eddie bauer. panel under tailgate cracked. clear crack from top to bottom where ford emblem is appeared	7 ~ 71036 miles
LUGS/NUTS/BOLTS > WHEELS without warning the rear wheel of my 2004 ford explorer broke off going 65 on the interstate. all five lugs...	7 ~ 68262 miles
EXTERIOR LIGHTING tl*the contact owns a 2004 ford explorer. the vehicle was experiencing an intermittent failure in which the headlights radio and...	6 ~ 122335 miles
LOCK > HATCHBACK/LIFTGATE > LATCHES/LOCKS/LINKAGES 2004 explorer had problems with brakes and windows. *ts three months after the vehicle was purchased thee was a recall...	6 ~ 27883 miles
SEAT BELTS the consumer was involved in a single vehicle rollover accident in his 2004 ford explorer limited in which the seat...	6 ~ 156675 miles
FUEL/PROPULSION SYSTEM filled up the tank and it registered no fuel bad fuel sensor. *tr...	5 ~ 85162 miles
HOOD > BODY > STRUCTURE tl*the contact owns a 2004 ford explorer. after driving 55 mph the contact noticed paint chipping on the hood of...	5 ~ 40100 miles
SIDE/WINDOW > AIR BAGS my wife was involved in a fairly severe side-impact collison that knocked our 2004 ford explorer equipped with optional side-impact...	5 ~ 32104 miles
TREAD/BELT > TIRES steering feels like the power steering unit is not up to speed or the 4 wd is engaged during low	5 ~ 11017 miles
DEFROSTER/DEFOGGER/HVAC SYSTEM > VISIBILITY air conditioner and defroster are moldy causing illness. *ak...	5 ~ 24600 miles
ACCELERATOR PEDAL > VEHICLE SPEED CONTROL i was parking in an underground garage at jefferson/woodward in detroit. i was traveling about 5-7 mph looking for a...	5 ~ 23900 miles
FUEL GAUGE SYSTEM > STORAGE > FUEL SYSTEM, OTHER while filling up the fuel tank gasoline gauge registered false reading. consumer had a full tank of gasoline that day....	5 ~ 17096 miles
MECHANICAL > EQUIPMENT 04 explorer had harsh reverse. rpm's went to 7 shifting from 2nd to 3rd gear. ford refused to do anything...	4 ~ 64380 miles
SEATS within three days of buying the vehicle i encountered problems with remote sometimes it would work and other times it...	4 ~ 48647 miles
CONTROL MODULE (TCM, PCM) > AUTOMATIC TRANSMISSION > POWER TRAIN while making a turn the vehicle shut off and had to be towed to the dealer. the pcm software was	4 ~ 15848 miles
GEAR POSITION INDICATION (PRNDL) > AUTOMATIC TRANSMISSION > POWER TRAIN when shifting gears from drive to reverse a heavy knocking noise is produced. *ak the gear selector would hang up...	4 ~ 39701 miles
ELECTRONIC STABILITY CONTROL my suv shuts off at full speed!!! i've been in contact with ford's corporate office dealerships and other mechanics..... it...	3 ~ 155161 miles
PARKING BRAKE dear nhtsa below is my original contact to ford motor corp (fmc). i recently replaced the brakes on my 2004...	3 ~ 39775 miles
SIDEWALL > TIRES tl*the contact owns a 2004 ford explorer. the vehicle has michelin tires size p235/70r/16 (na). the contact noticed a crack...	3 ~ 29069 miles
HINGE AND ATTACHMENTS > TAILGATE > BODY 2004 ford explorer's rear hatch/tailgate hinges broke. *tr...	3 ~ 63417 miles
FUEL SYSTEM, OTHER my gas gauge on my 2004 ford explorer has failed me many times. i took it to my dealership &...	3 ~ 43219 miles
DOOR > BODY > STRUCTURE tl*the contact owns a 2004 ford explorer. the vehicle was quality checked with a 115 point inspection however she was...	3 ~ 67667 miles
WHEEL BEARING > FRONT > SUSPENSION both front wheel bearings failed the week before last on the 2004 ford explorer xlt i bought new from...	3 ~ 46406 miles
FUEL PUMP > DELIVERY > FUEL SYSTEM, GASOLINE 5 months after purchasing car new in 8/04 it would not start(1/05) was able to reset fuel pump shut-off switch...	3 ~ 17850 miles
INSTRUMENT CLUSTER/PANEL > ELECTRICAL SYSTEM 2004 ford explorer limited-owned suv for 38k been in shop repeatedly-from minor to major things. suv is a $ 34...	3 ~ 18333 miles
RIM > WHEELS dt: the chrome on the wheels was chipping off and the consumer feels that he should not have to pay...	3 ~ 46833 miles
AXLE ASSEMBLY > POWER TRAIN while turning the vehicle in either direction the front axle locks. owner contacted the manufacturer who sent an engineer to	3 ~ 37333 miles
PRESSURE MONITORING AND REGULATING SYSTEMS > TIRES steering feels like the power steering unit is not up to speed or the 4 wd is engaged during low	3 ~ 20200 miles
FRONTAL > AIR BAGS during a 45 mph frontal collision front air bags did not deploy. consumer sustained minor injuries and had the vehicle	3 ~ 40084 miles
SUN/MOON ROOF ASSEMBLY > VISIBILITY while pressing the remote key to open the sun roof it would not close completely on its own. consumer has...	3 ~ 30667 miles
AIR CONDITIONER > APPLIANCE > EQUIPMENT air conditioner and defroster are moldy causing illness. *ak...	3 ~ 42333 miles
DELIVERY > FUEL SYSTEM, GASOLINE on two separate occasions the vehicle ran out of fuel while driving at highway speed (55-60 mph). but the fuel...	3 ~ 42513 miles
HYDRAULIC POWER ASSIST SYSTEM > STEERING problems with the starter and wheels not returning to center position after making a turn. (nar) ph cb there was...	3 ~ 4339 miles
STARTER ASSEMBLY > ELECTRICAL SYSTEM problems with the starter and wheels not returning to center position after making a turn. (nar) ph cb there was...	3 ~ 17257 miles
FRONT > SUSPENSION while driving at any speed vehicle vibrated heavily. consumer had made contact with the dealer on three separate occasions. but	3 ~ 18333 miles
TRANSFER CASE (4-WHEEL DRIVE) > POWER TRAIN while driving at any speed consumer was unable to control the vehicle causing the driver to run off the road.	3 ~ 388 miles
REAR WINDOW WIPER/WASHER > VISIBILITY the rear window liftgate hinges on my 2004 ford explorer failed. hinge pins are corroded and just sheared right off....	2 ~ 70500 miles
FAN/MOTOR > DEFROSTER/DEFOGGER/HVAC SYSTEM > VISIBILITY the heaters blending door is broken so the air flow will not be redirected. it is currently in the dashboard...	2 ~ 66750 miles
COLUMN > STEERING on friday august 24 2007 i was attempting to back out of a driveway. i put my foot on the...	2 ~ 13825 miles
ABS WARNING LIGHT > ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC multiple problems with my explorer. when shifting into reverse car jolts with a clunking noise. abs light is on and...	2 ~ 28500 miles
HINGE AND ATTACHMENTS > DOOR > BODY hinge on liftgate glass fractured and broke. 2004 ford explorer. see 2003 nhsta recall 04v442000. liftgate glass hanging off and...	2 ~ 62544 miles
GASOLINE > ENGINE > ENGINE AND ENGINE COOLING we have a 2004 ford explorer eddie bauer originally purchased in may 20'06 with approximately 30 000 miles . at...	2 ~ 50650 miles
TIE ROD ASSEMBLY > LINKAGES > STEERING dt: the contact stated the tie rod housing that attaches to the wheel failed causing the contact to lose control...	2 ~ 11766 miles
COOLING SYSTEM > ENGINE AND ENGINE COOLING while driving down the road the engine will stall. has happened several times replaced mass air flow sensor told this	2 ~ 48000 miles
ROTOR > DISC > FOUNDATION COMPONENTS after only 300 miles on the odometer---discovered the 2 front rotors were warped and the car shook when braking. we...	2 ~ 18150 miles
IGNITION > ELECTRICAL SYSTEM since new i have intermittent hard start issues with the vehicle. on about 7 occasions the dealer was notified and...	2 ~ 8100 miles
INTERIOR LIGHTING complete failure of the gauge pod radio interior lights power windows at 2 300 miles. no speedometer odometer tach fuel...	2 ~ 1150 miles
RECLINER > FRONT ASSEMBLY > SEATS on 11/19/04 i almost was involved on an accident due to the failure of the driver back seat of my...	2 ~ 7500 miles
DRIVESHAFT > DRIVELINE > POWER TRAIN delay in transmission engaging in either reverse or forward gear is highly dangerous because auto suddenly slams into gear and...	2 ~ 8572 miles
BELTS AND ASSOCIATED PULLEYS > GASOLINE > ENGINE 2004 ford explorer. consumer writes in regards to crankshaft pulley failure *tgw the consumer stated he was unable to move...	1 ~ 44489 miles
LINKAGES > REAR WINDOW WIPER/WASHER > VISIBILITY a year ago my rear left window hinge broke. cost to repair $50 for part. now the right rear window...	1
UNDERBODY SHIELDS > FRAME AND MEMBERS > STRUCTURE the hatch back cracked down the middle. right below the windows. i just shut the glass door and notice a	1 ~ 75126 miles
TRAILER HITCHES 2004 ford explorer was eastbound when the tongue of the trailer he was pulling broke off due to rust. the...	1
TORQUE CONVERTER > AUTOMATIC TRANSMISSION > POWER TRAIN tl* the contact owns a 2004 ford explorer. while driving at speeds of 50 mph the transmission warning light illuminated...	1 ~ 84000 miles
SUPPORT DEVICE/STRUT > HATCHBACK/LIFTGATE > BODY tl*the contact owns a 2004 ford explorer. she stated that when closing the lift gate the hitch snapped and the...	1 ~ 79000 miles
TRACTION CONTROL SYSTEM first the abs light came on. then a loud noise came from the front. after the auto shop called and...	1 ~ 100000 miles
SENSOR/CONTROL MODULE > FRONTAL > AIR BAGS tl*the contact owns a 2004 ford explorer. the contact stated that while the vehicle was parked another vehicle hit the...	1 ~ 105000 miles
SERVICE BRAKES, ELECTRIC i have a 2004 explorer limited and just turned 14 000 miles and my abs light comes on every time...	1 ~ 14000 miles
CONTROL UNIT/MODULE > ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP > SERVICE BRAKES, HYDRAULIC while going to open the rear hatch of my 2004 ford explorer i noticed a crack in the hatch door...	1 ~ 70000 miles
HUB > FRONT > SUSPENSION tl* the contact owns a 2004 ford explorer. when he activated the cruise control while driving it deactivated itself without...	1 ~ 52000 miles
ELECTRICAL HEATING ELEMENT > WINDSHIELD > DEFROSTER/DEFOGGER/HVAC SYSTEM i was told by my mechanic that the handle on the door that allows the defrost to operate was broke...	1
WINDSHIELD > VISIBILITY tl*the contact owns a 2004 ford explorer. the vehicle was quality checked with a 115 point inspection however she was...	1 ~ 20000 miles
ROOF AND PILLARS > BODY > STRUCTURE paint peeling from vehicle. *tr...	1
RADIATOR ASSEMBLY > COOLING SYSTEM > ENGINE AND ENGINE COOLING tl*the contact owns a 2004 ford explorer. the contact stated that the vehicle would not start. she depressed the accelerator...	1 ~ 63000 miles
RACK AND PINION > STEERING tl*the contact owns a 2004 ford explorer. while driving 20 mph the contact heard a humming noise. the vehicle was...	1 ~ 52768 miles
TRUNK LID > BODY > STRUCTURE i have an 2004 ford explorer with the crack in the panel below the rear window/hatch. i think that ford...	1 ~ 45000 miles
CLUTCH ASSEMBLY > POWER TRAIN tl* the contact owns a 2004 ford explorer. while driving 20 mph the front of the vehicle was stalling and...	1 ~ 45000 miles
MASTER CYLINDER > FOUNDATION COMPONENTS > SERVICE BRAKES, HYDRAULIC dt*: the contact stated while driving 65 mph on a dry interstate there was a loud pop that sounded like...	1 ~ 38000 miles
PEDALS AND LINKAGES > SERVICE BRAKES, HYDRAULIC dt*: the contact stated while applying brake pressure at various speeds the antilock brakes activated on normal road conditions without...	1 ~ 31000 miles
FLOOR SHIFT > LEVER AND LINKAGE > AUTOMATIC TRANSMISSION transmission/differential/rear-end problems purchased 2004 ford explorer xlt in march of 2006 first complaint was that the prndl indicator would not...	1
SWITCH > IGNITION > ELECTRICAL SYSTEM i have a 2004 ford explorer. last year at 38 000 miles the key locked in the ignition and i...	1 ~ 38000 miles
12V/24V/48V BATTERY > ELECTRICAL SYSTEM 2004 ford explorer limited-owned suv for 38k been in shop repeatedly-from minor to major things. suv is a $ 34...	1
BANJO HOUSING > AXLE ASSEMBLY > POWER TRAIN there is a whine or "howl" coming from the rear axle of our 2004 ford explorer with less than 9000...	1
MANUAL TRANSMISSION > POWER TRAIN i have a 2004 ford explorer .when i go from drive to reverse there is a 5 to 6 second...	1
LINKAGES > VEHICLE SPEED CONTROL 2004 ford explorer experiencing problems with acceleration. *mr the throttle response surges at low speeds. ford issued actions to be...	1
REAR/OTHER > SEAT BELTS we rented a ford explorer 2004. my 6yr old was in the 2nd row putting on his seat belt when...	1
MID/REAR ASSEMBLY > SEATS auto-transmission hesitates when put into reverse then lunges once transmission is engaged. when shifting from reverse to drive there is...	1 ~ 15000 miles
LOWER BALL JOINT > CONTROL ARM > FRONT *aki went to take my 2004 ford explorer in for a state vehicle inspection. it failed due to faulty ball...	1
FLUID > SERVICE BRAKES, HYDRAULIC brake master cylinder resevior leaks brake fluid. this has been replaced once and continues to leak.dealer states ford insists it...	1 ~ 8774 miles
WINDSHIELD WIPER/WASHER > VISIBILITY windshield wipers worked intermittently making the visibility in the rain difficult. dealer will repair vehicle for $437.00. ak tc...	1
AXLE HUBS > POWER TRAIN car has a hard time engaging into gear when backing up it feels like i've hit another vehicle. the vehicle...	1 ~ 1095 miles
STABILIZER BAR > FRONT > SUSPENSION car has a hard time engaging into gear when backing up it feels like i've hit another vehicle. the vehicle...	1 ~ 1095 miles
AXLE SHAFT > AXLE ASSEMBLY > POWER TRAIN 2004 explorer - eddie bauer purchased new on 12/03. at 29 000 miles - noticed that when turning sharp radius...	1 ~ 29000 miles
FRONT UNDERHOOD > WIRING > ELECTRICAL SYSTEM while driving at approximately 20 mph other vehicles were pointing at consumer's vehicle indicating that the vehicle was on fire....	1 ~ 1238 miles
BRAKE LIGHTS > EXTERIOR LIGHTING dt: the car will not start in the mornings and sometimes when it sits for a while it will not...	1 ~ 1000 miles
GEAR BOX (OTHER THAN RACK AND PINION) > STEERING i brought my suv dec 2004. i had only 40 miles on it. i now have a little over 7...	1 ~ 48 miles

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